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The shape and closure
The mold binding plate or mold movement creates a wide crushing area; the door lock, hydraulic circuit and robot signal must support the same safe positioning target.
CE · Plastics processing machines
CE conformity for Plastics processing machines
For Plastics processing machines, the applicable CE scope is determined from intended use, energy sources, safety architecture and target market. The risk assessment, technical file, testing and conformity route must be verified against the actual model.
Product groupsInjection, extrusion, PET infusion and thermoplating machines
Process entriesPolymer type, processing temperature, melting or air pressure, mold and auxiliary equipment
The main evidenceRisk analysis and protective lock verification combined with the current situation
The topic of integrationRobot, feeding, tractor, cutting, transport and procurement systems
Direct response to the scope
CE conformity for Plastics processing machines — Define the product boundary first
The main machine on the plastic production line often has a dryer, a raw material installer, a mold temperature control device, a dosing unit, a crusher, a conveyor, a robot, and a product collection system around it. The fact that these equipment are separate pens in the proposal or order documents does not indicate that they are independent of each other in terms of safety. The joint control must be responsible for integration for the common emergency stop, material transition clearance, or parts sharing automatic circuits. The organization that brings together the modules of more than one manufacturer is intended to close the intervals of the last system's access and restart scenarios.
In an injection machine, the mold closure area, breast area, propulsion movement, and plasticisation unit require different protection logic. When a large mold door is opened, not only the movement of the main mold bonding plate but also the robot and the machine circuits can be expected to go into a safe state. The feed mouth, melting pressure, filter switch, mold head, traction and cutting unit are important until the rotating screws in the extrusion line. The material inside the line can carry pressure and temperature even after cutting off energy.
The electrical and functional safety file is not just a brand list of panel components. The heating circuits are defined as having overheating protection, the safe position of motor drivers, the error behavior of door locks, and the effect of hydraulic or pneumatic energy on dangerous movement. EN 60204-1 is one of the primary sources that can be used according to the actual equipment of the machine; it is not assumed that the same coverage is automatically applicable to each small auxiliary device. Long heating cables in EMC terms, servo drivers, high-resistance key setting, and the installation of high-resistance connectivity networks are studied together.
The EU/EEA period in plastic machinery is determined by the first market offer or first service. The first event of the plastic machinery family is implemented in accordance with 2006/42/EC, including 19 hob 2027; if this plastic machine is the first event from 20 hob 2027, it is valid (EU) 2023/1230.
Product boundaries
How do you sort out the right product line in this category?
Name similarity alone is not sufficient; the energy source, intended use, and safety architecture are read together.
| Product or limit | The distinguishing feature | The relevance of the results |
|---|---|---|
| Independent injection machine | If the machine is ready to operate without the environmental equipment described by the manufacturer, it is evaluated through its own storage, control and mold interface. | |
| Continuous extrusion line | If the position and material flow from extruder to cutter are interconnected, the line's overall risk file is required alongside the module statements. | |
| Buy a robot product | In a system where the robot enters the mold space, injection machine doors, robot modes, and restart logic are common security functions. | |
| Changing pattern and product | The shape size, weight, match circuits and process temperature affect the product family boundaries; the permitted intervals are specified in the instructions. | |
| The help machine package | The separate CE marking of the brake, loader or dryer does not eliminate the risk of integration arising from the material transition point and the common control. | |
| High pressure setting | The data of the air tank and pressure equipment in the inflation machine may also be included in the PED; a connection is made to the main machine file. |
Risk architecture
The main dangers to be addressed in the file
The protective, control and verification approach shall be based on the actual product cycle.
Hot and pressurized melt
Polymer leakage during breast, filter, or mold opening can cause severe burns; pressure discharge and intervention are designed.
Feeding mouth and rotating screws
Access between the granule input and the screw drive shall be limited to prevent the hand or tool from reaching the hazardous area.
Heating and hot surface
Resistance tapes, mold head and oven sections require insulation and control in terms of contact, extreme temperature and fire.
High pressure air
In PET infusion, failure of the hose, connection and closed volume can cause bouncing and noise; the pressure limit and discharge pattern is verified.
Drag along the line
Film, plate or profile tracers pose a risk of capture at bending and cutting points, requiring a safe method of rope passing.
The conditional law matrix
When will the regulation take effect?
A single product name doesn't give the same answer for all models.
| The subject | The situation | Product-based evaluation |
|---|---|---|
| The Commission shall adopt implementing acts in accordance with Article 21 of Regulation (EC) No 2006/42/EC and Turkey's 2006/42/AT. | YES, YES | The Directive period begins with the first supply or first service in the EU/AEA for plastic machinery. |
| (EU) 2023/1230 | IT 'S A MESS . | In the EU/EEA, the regulatory period begins when plastic machinery is first supplied or first put into service. |
| The following information is provided for in Article 2 (1) of Regulation (EU) No 575/2014: | IT 'S A MESS . | Heat control, engine drives and electronic controls are examined by product placement. |
| 2014/35/EU LVD | NO , NOT AT ALL . | Electrical hazards are assessed in accordance with Appendix I 1.5.1 to the Plastic Processing Machinery File 2006/42/AT; the dryer, heat control unit or separate electrical auxiliary device is examined in its supply status. |
| 2014/68/EU PED | IT 'S A MESS . | The technical characteristics of the pressurized air tank, accumulator and arrangement are compared to the threshold and exceptions. |
| The following information is provided: | IT 'S A MESS . | The applicability of the fuel additive, solvent or dust in designs constituting an explosive environment is also determined. |
Standard and verification approach
- EN ISO 12100: It provides the basis for the systematic establishment of process boundaries, use phases and risk reduction priorities.
- EN 60204-1: Electrical equipment is applied to the control, overload, marking and experimental machinery, when conducting protective equipment.
- EN ISO 20430: Plastic or rubber is the product standard for significant hazards and safety measures in injection molding machines.
- EN 1114 series or current equivalent: The product type requirements applicable to the project history for extruder and extrusion line sub-equipment are examined.
- EN 422 or its current equivalent: The product conditions for molding, pressure and access risks of inflators are used with control of pressure conditions.
- EN 12409 or its current equivalent: It provides special safety requirements for heating, shaping and cutting stations in thermoplating machines.
- EN ISO 13849-1/-2: The door lock can be used to design and verify safe positioning and pressure control functions.
The compliance work plan
In what order will the technical preparation proceed?
Classifying processes and variants
Injection, extrusion, PET inflation and thermoplate machines are separated by the options of propulsion, temperature, pressure, mold and auxiliary system.
Not to be confused with Line boundary
The responsibility of the robot, feeding, heating, tractor, cutter, conveyor and pressure equipment in the final product is shown in the technical layout.
Confirm the online risks
The automatic-switch-support conditions of the mold, screws, melting, oven, pressure and cutting stations are tested with separate error scenarios.
Don 't test the power layers
Electrical, EMC, temperature, hydraulic, pneumatic and conditional PED-ATEX proofs are completed according to the product characteristics.
Ending the product file
The polymer, format, pattern and options boundaries are transferred to the instruction; the label and the declaration of conformity are published according to the model matrix.
Product records to search for in the technical file
- Plastic processing machine product family matrix
- Process and auxiliary module layout drawings
- Risk assessments by machine type
- Electrical, heating, hydraulic and pneumatic schemes
- Door, mold, pressure and line safety verification
- Temperature, pressure, electricity and EMC test reports
- Instructions on form, format, material, cleaning and maintenance
- The EU Declaration of Conformity for Plastic Processing Machines is prepared during the period of the Directive for Plastic Processing Machines.
They 're the entries for a healthy offer .
- Type of injection, extrusion, inflation or thermoform
- Model, capacity, speed, temperature and pressure data
- Polymer, input, pattern and format ranges
- Help line modules with robot
- Protective and security controls
- Existing schemes, calculations and test results
- Delivery schedule, target country and date of supply
Four processes under the same industry title require different technical expertise and experience. The proposal is made taking into account the product family, pressure-heat level, line integration and completion rate of the existing file.
Internal links
Relevant category and product guides
Compare the top coverage or other similar risk architecture.
Frequently Asked Questions
CE conformity for Plastics processing machines — Technical answers about
Does each auxiliary unit fit into the main machine's CE file?
It is considered that the physical or control connections affect the safety of the separate operating dryer and the shared online robot may not produce the same integration result.
Is the door safety lock on the injection machine enough?
No, access to the main and reverse side of the mold, circuit breaking, fault detection, posture behavior, and robotic interface are verified together.
Can the cutter be added to the extraction line later?
It may be added, but the integration file must be updated as the joint stop, line speed, material stress and restart risks change.
Is PED always used on a PET infusion machine?
The scope of the pressure equipment is determined by the type, maximum permissible pressure, volume, fluidity and role in the system.
Is ATEX required on a plastic machine?
The name of the plastic alone does not result in ATEX. The material, gas or dust used is evaluated to create an explosive atmosphere and the design of the product for this environment.
Can a single file contain different tones?
Common design is possible if clearly displayed; mold strength, protective size, energy, software and options variables are distinguished by evidence of variance.
Technical scope and offer
CE conformity for Plastics processing machines — Let us clarify your technical file together.
Share the model of the machine or device, the location of use and the basic technical data. The Kayra Patent explains the path to be followed for scope analysis, technical preparation, test plan and, where necessary, approved organization coordination.
Final inspection of content and technical scope: 20 August 2026The official bases: European Commission Machinery · EUR-Lex — EU 2023/1230